Paper Tube Manufacturing: Everything You Need to Know
Saying packaging brings a picture of a box or bags to our minds. Customers are already aware of these custom packaging solutions. That’s where the opportunity comes for an emerging business. You can grab this lucky chance by thinking out of the box and leaving traditional packaging behind. Guess what it is? You are probably unaware of paper tubes with enough strength to provide versatile packaging and sustainable solutions.
This guide will teach you how paper tubes are produced, their types, and what industries they serve. You will learn how they help reduce carbon footprints while presenting, storing, and protecting your products. Without wasting time, let’s explore its uses and benefits.
What Are Paper Tubes
Paper tubes - cylindrical structures made from layers of paperboard or cardboard wound and glued together are a popular choice of various industries for safe product delivery. These lightweight paper cores and tubes constructed with recycled paperboard, making it easy to transport, and are customizable with your logo and colors. They are used in packaging, automobile, textile, art supplies, and food industries. Every industry has its own need for a specific thickness. That’s why these paper tubes can be classified by tube length, diameter, and thickness.
When Paper Tubes Were Created For The First Time
Kai Lun, from China, was the first man to revolutionize the paper-making process in 105 AD. He invented paper using trees, cloth pulp, hemp ends, and fishing nets, transforming it into large-scale, low-cost paper manufacturing. The use of paper kept spreading throughout the world over centuries. It was in the 1600s when the first cardboard was invented and introduced from China.
Invention Of Paper Tubes That We Use Today
In the mid-1800s, paper tubes were invented using a grinding machine. With the passage of time, paper production became more efficient and cost-effective. In 1843, the machine was used in Germany to transform wood into pulp, making it easier to create paper. This innovation gave birth to cardboard and paper tubes as later one their production got started.
In 1900s paper tubes were being used in many industries like textile and packaging. Due to the versatility, lightweight, and recyclability features, these paper tubes were adopted by many industries and even they were used as cores for adhesive tapes. Today, paper tube packaging is still the first choice of many industries when it comes to packing and storing items.
How Paper Tubes Manufacturing Process Goes
The production process of manufacturing paper tubes involves several steps combining the material selection offering durability to create a cylindrical structure. Wood pulp materials in the form of recycled paper like cardboard and kraft are considerable options to manufacture paper tubes. The outer layers of paper tubes of are made from the most strong, durable and sustainable materials.
First the larger paper sheet is cut into thin strips, an adhesive coating is applied to the strips for wrapping. The recycled paper with adhesive coating is wrapped around the mandrel. This mandrel helps you determine the inner diameter of paper tubes. Then these tubes are pased through heated tunnels or air drying. A certain dry time is required after the layers are wrapped around the mandrel. Now the paper tubes are formed and ready to cut into desired length.
Classification of Paper Tubes by Application
Paper tubes can also be classified by their purpose. They are specifically designed to help flawlessly carry out the application.
Kraft tubes
Made of high-quality kraft paper, which gives it high strength, they are used as postal tubes.
Shipping tubes
Protect the packed items by absorbing the transit shocks from denting and tearing.
Paper Cores
Made from paperboard-wound plies, provides stability for winding and storing materials like fabric, electrical, and paper products.
Sonotubes
Contractors use these heavy-duty paper tubes in various property construction processes to form concrete pillars, columns, light poles, and stub piers for elevated ramps.
Caulking tubes
Spiral wound paper tubes that are used to dispense caulk.
Paper cans
Cans with steel or paper bottoms are good for packing snacks and are also helpful for cosmetics packaging and merchandise.
Benefits of Using Paper Tubes
Paper tubes made from recycled materials contribute reducing footprints and are a popular choice due to their versatility, strength, and sustainability. Despite of their density, they are lightweight and customizable in different sizes, length, thickness and printing, Plus, their light weight feature reduce shipping cost and makes convenient portability. Not only this. They offer protection against moisture when they are designed with waterproof coatings. You have freedom to print these paper tubes with various exclusive finishing and printing options.
